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Manual (Rising Stem) Knife Gate Valve KPZ73

Valves of this type should generally be installed horizontally in piping systems.

KPZ73

Keyword: Manual (Rising Stem) Knife Gate Valve KPZ73

Category:

General Series

Manual

Details

When a gate valve is closed, the sealing surfaces rely solely on the pressure of the medium to achieve a seal—specifically, the sealing surface of the gate is pressed against the valve seat on the opposite side by the medium’s pressure, thereby ensuring a tight seal. This type of sealing is known as self-sealing. By contrast, most gate valves employ forced sealing: when the valve is closed, an external force is used to press the gate against the valve seat, guaranteeing the sealing performance of the sealing surfaces. Such valves should be installed vertically in the pipeline.

Performance

1. The valve can be locally and remotely controlled according to user requirements, and can also provide remote and centralized display.

2. Lightweight: The valve body is made of carbon steel, making it approximately 20%–30% lighter than conventional gate valves, which facilitates installation and maintenance.

3. Using this type of valve can enhance the sealing performance of pipeline systems, minimizing leaks to the greatest extent possible, thereby playing a positive role in improving production efficiency and protecting the environment.

4. The sealing surface is designed with a highly wear-resistant and corrosion-resistant ceramic composite material, using an inlaid technology. This results in superior corrosion resistance and excellent wear resistance, significantly extending the service life of China’s valves and increasing their cost-effectiveness by a factor of 10 compared to conventional valves.

Overview of Gate Valve Products

■ Product Overview of Knife Gate Valve Manufacturer

The knife gate valve, also known as the knife sluice valve or knife-type slurry valve, was introduced to China in the 1980s. It finds applications across a remarkably wide range of industries—from coal preparation, gangue removal, and slag discharge in mines and power plants, to urban wastewater treatment; from slurry transportation in cement and paper mills, to specialized pipelines used in food, sanitation, and pharmaceutical industries. With its ultra-thin design, the knife gate valve boasts advantages such as small size, light weight, minimal flow resistance, no accumulation of residue, ease of installation, and simplicity of disassembly. These features thoroughly address the shortcomings of conventional valves—including gate valves, flat gate valves, ball valves, globe valves, control valves, and butterfly valves—such as large flow resistance, bulky footprint, tendency to accumulate residue, and difficulties in installation and maintenance. As a result, numerous general-purpose shut-off valves and regulating gates have been replaced by knife gate valves.

■ Media Suitable for Knife Gate Valves

Gold ore powder, tailings, mineral sand, slag, coal slime, sand and gravel, steel slag, pulp, wood pulp, cement slurry, fibers, dust, powders, crystals, chemically treated wastewater, slaughterhouse effluent, municipal sewage, settled oil, asphalt, silo outlets, fruits, grains, beer, beverages, oils, steam, gas transmission, as well as power plant water supply and drainage, and slag disposal.

■ Instructions for Selecting Knife Gate Valves

1. When making a purchase, users must specify the valve’s operating conditions, fluid medium, working pressure, medium temperature, nominal diameter, valve material, and quantity.

2. If the required valves have special requirements, the customer must provide detailed drawings and specify these requirements in the purchase and sale contract. Our company will manufacture the valves according to the customer’s specifications.

3. Unless otherwise specified, the valve actuator brand and model shall be the standard model provided by our company.

■ Parameter Range of Knife Gate Valves

Design and Manufacturing Standards: JB/T 8691-1998

Structural length standard: GB/T 15188.2-94

Flange Connection Standard GB/T 9113.1-2000

Valve body material: Q235 Cast steel ( WCB ) Stainless steel ( CF8, CF8M, CF3M, 310S, 2520)

Sealing material : Rubber ( NBR, EPDM Tetrafluoro ( VITON.PTFE Polyurethane (PU)

Stainless steel ( Cr13.304.316L) Cemented carbide ( STL/K20/YG8 ) Engineering ceramics ( AL203 )

Sealing structure: unidirectional sealing, bidirectional sealing

Valve structure: rising stem or non-rising stem, through-bore or double-opening.

Support structures: triangular type, four-column type, steel plate type, concealed plate type, arch bridge type (unique structure)

Connection types: Round flange, raised-face flange (dumbbell type), lug-type (clamp-on type)

Nominal diameter: DN50–DN2000, NPS 2”–80” ( Customizable according to customer needs. DN3000 The following special calibers)

Operating temperature: -40 Celsius ~1000 ℃ (based on the specific temperature range for model selection)

Nominal pressure: DN50~600 ( 0.5 MPa, 1.0 MPa, 1.6 MPa, 2.5 MPa, 10K, 150 Lb ) (Hydraulic pressure testing of professional equipment)

       DN700~3000 (0.25 MPa, 0.6 MPa, 1.0 MPa) Dedicated sealed lid water pressure testing

Actuator: Handwheel ( DN50-DN600 )

Pneumatic actuator ( DN50-DN1000 )

Pneumatic actuator ( DN50-DN600 )

Electric actuator ( DN50-DN2000 )

Hydraulic actuator ( DN50-DN2000 )

Electro-hydraulic actuator ( DN50-DN2000 )

Sprocket and chain ( DN50-DN2000 )

Bevel gear actuator ( DN50-DN2000 )

 

KPZ73W, H, X, F

Manual (Rising Stem) Knife Gate Valve

■ Product Overview

The manual knife gate valve, also known as a manual slide valve or gate valve, is suitable for pipelines conveying media such as sugar, pulp, sewage, coal slurry, ash residue, dust, and slurry mixtures of slag and water. It can be used for both cutting off and throttling the flow of these media. This knife gate valve is appropriate for both horizontal and inclined installations.

■ Technical Parameter Range

Nominal pressure: 0.6 MPa, 1.0 MPa, 1.6 MPa, 2.5 MPa, 10K, 150 Lb

Nominal diameter: DN50~2000mm NPS 2”~80”

Operating temperature: -38 + 1100 ℃ (the specific temperature range depends on the material of the sealing element and the properties of the medium)

Link flange: ANSI B16.5 GB/T 9113 JB/T 79 HG SH JIS DIN NF BS

Main material: C.I WCB ZG1Cr18Ni9TiZG1Cr18Ni12Mo2TiCF8CF8MCF3CF3M2Cr25Ni20

Sealing types: hard seal, soft seal

Leakage amount : Hard seal: D (Liquid) 0.1XDNmm3/s Soft sealing: A (Zero Leakage)

Accessory: Mounting flange

 

 

The valve installation is shown in the diagram.

                

Schematic diagram of required accessories for installation:

  1. For blind hole installation, use the matching component: short external hexagonal bolt. *n Hexagon nut *n Flat washer or spring washer *n
  2. Through-hole installation using matching components: long external hexagonal bolt *n Hexagon nut *n Flat washer or spring washer *n
  3. Metal-wound gasket or rubber gasket *2 Each valve per piece
  4. Torque wrench *2

 

Note: n the number of = For the number of bolt holes and bolt lengths, please consult our technical staff.

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